PROPER MAINTENANCE 101: BEST PRACTICES FOR INDUSTRIAL EQUIPMENT
A manufacturing facility requires a lot of maintenance and upkeep to operate. Since industrial machines are crucial to the production process, it is important to maintain them in good operating order. The secret to running these equipment properly and reducing downtime is routine industrial machine maintenance. Here are some helpful hints for effective industrial machine maintenance to assist you in keeping your industrial machinery in good condition:
Check the equipment routinely.
Although scheduling maintenance work is a good idea, you should also consider how your equipment performs. Make an inspection checklist for each piece of equipment in your facility since you may need to examine for various indications of wear and potential problems.
Keep a record of the machine’s usage and upkeep.
Preventive maintenance includes keeping a record of your machine’s use and maintenance. This will help you keep tabs on the functionality of your equipment and locate problem areas. Record the type of maintenance each equipment received, the date you last used it, and any problems that might have occurred. This diary will help you monitor the situation over time and identify any possible difficulties before they become more significant.
Hold onto spare parts.
Think about the components you occasionally or frequently need to replace and order from Kor Pak industrial parts providers. Consumables like gears, filters, and parts prone to wear out after a given amount of use can fall under this category. Keep a list of these components at your site to ensure you have everything you need when a replacement is necessary. If not, the downtime you incur while awaiting a part delivery could cost you money. Even worse, you might have to wait longer if the required part is out of stock. It makes sense to maintain a supply.
Check the lubrication levels frequently.
Industrial machine breakdowns are most frequently caused by friction, which causes lost productivity and production delays. It is essential to constantly check your machinery’s lubrication levels and ensure they are appropriate to avoid friction and wear. Before every operation, you should check the lubrication of high-speed spindles and motors. Additionally, it is crucial to use the right lubricant for each equipment.
Regularly check the safety features
Inspecting the built-in safety features of many industrial machines is essential. This comprises, among other things, emergency shutdown switches, caution markers, and guardrails. All of these safety elements require routine inspection and testing. Your machinery’s safety features should always be in good functioning order because failing to check them can result in severe mishaps.
Maintain clean equipment
Regular cleaning is essential to preventatively preserving your equipment. Be careful only to use cleaning supplies and techniques that the manufacturer suggests. It might be possible to integrate cleaning and inspecting into a single task. Additionally, ensure that your equipment is simple to reach so that you can periodically clean, check, and maintain it. During installation, accessibility should be a top priority. Additionally, you must keep your space tidy and free of clutter that could obstruct equipment.
While your team can handle many preventative maintenance duties internally, there are some situations where it’s preferable to leave your equipment in the hands of a pro.